The unit is appropriate for those in operator, operator assistant and maintenance roles; performing mechanical, hydraulic and electrical operational maintenance on exploration and drilling equipment including, at worksites within:
Drilling
Metalliferous mining
This unit covers the carrying out of operational maintenance in drilling and metalliferous mining industries. It includes planning and preparing for carrying out of operational maintenance; performing pre-start checks, maintenance and equipment checks; maintaining tools, components and consumables; carrying out hot work; and perform equipment maintenance and field repairs.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Prerequisites
Not applicable.
Co-Requisites
Not applicable.
Employability Skills
This unit contains employability skills.
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for carrying out of operational maintenance
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of operational maintenance
working with others to undertake and complete operational maintenance that meets all of the required outcomes
consistent timely completion of operational maintenance that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete operational maintenance
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required skills
Specific skills are required to achieve the performance criteria in this unit, particularly for the application in the various circumstances in which this unit may be applied. This includes the ability to carry out the following as required to carry out operational maintenance:
apply legislative, organisation and site requirements and procedures for carrying out of operational maintenance
apply in service functions and procedures
apply diagnostic and troubleshooting procedures
interpret manufacturers' maintenance and operations manuals
use hand tools
solve problems
use PC software
Required knowledge
Specific knowledge is required to achieve the Performance Criteria of this unit, particularly its application in a variety of circumstances in which the unit may be used. This includes knowledge of the following, as required to carry out operational maintenance:
manufacturer's handbooks requirements and procedures
characteristics, technical capabilities and limitations of equipment
environmental requirements and procedures
hot work procedures and techniques
fire prevention and control techniques and equipment
mechanical/electrical/hydraulic systems and power tools requirements and procedures
isolation and tag out procedures
lubricants and their uses
purpose of equipment electric and hydraulic indicators and gauges
characteristics of transmission and drive systems
recording and reporting requirements and procedures
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Work instructions may come from:
briefings, handovers, plans and work orders and may be written or verbal, formal or informal and may include:
nature and scope of tasks
specifications
quality of finished works
achievement targets
operational conditions
obtaining of permits required
site layout
out of bounds areas
worksite inspection requirements
lighting conditions
plant or equipment defects
hazards and potential hazards
coordination requirements or issues
contamination control requirements
environmental control requirements
barricade and signage requirements
Hazards may include those associated with:
equipment
stored energy
work methods
human error
the work environment
Coordination requirements may include
other operators
other maintenance personnel,
supervisors
other worksite personnel
Personal protective equipment includes:
steel-capped boots and hardhat
gloves
dust mask
eye and hearing protection
general protective and reflective clothing
Equipment may include:
drilling equipment
camping equipment
navigational aids
mobile laboratory
emergency aids
First Aid pack
communications devices
surveying equipment
sampling devices and storage
4WD vehicles
mobile computers and associated devices
Equipment checks may include:
regular visual inspection including pre-start neutral for all control levers
check on correct operation
observation of display instruments and gauges function
observation of recording instruments and gauges
hydraulic system (including filters, strainers, hose, hose fitting and oils)
air systems and filters
vehicles (including wheels, tyres, clutch, brakes and fluid levels)
batteries
Symptoms of faults may include:
indications on instruments or gauges
noises
vibrations
smells
overheated hydraulic motors or lines
visual indicators (e.g. smoke)
Procedures for keeping tools and consumables in good condition may include:
effective storage
use of desiccants
store chemicals (cement, bentonite, and so on) in safe dry conditions secure from livestock
Hot work is any work or task that has the potential to create fire or explosion, and may include:
welding
grinding
fuel transfer
Spotters are used to:
ensure that no fires develop from slag or hot metal generated during hot work
Maintenance may include:
operating checks
daily checks
programmed maintenance
breakdown maintenance
prescribed lubrication
Reporting requirements may include:
tool records
service and maintenance
metres drilled
operating hours since last service
Diagnostic and troubleshooting procedures may include:
diagnostics built into equipment
diagnostics applying externally
troubleshooting procedures recommended by manufacturers
troubleshooting procedures developed by organisation
knowledge of sources of help for more complex problems
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Access, interpret and apply compliance documentation relevant to carrying out of operational maintenance
Obtain, confirm and apply work instructions for the allocated task
Identify, manage and report all potential hazards
Resolve coordination requirements with others at the site prior to commencing and during work activities
Select and wear appropriate personal protective equipment
Inspect and carry out pre-start checks on equipment
Complete site and/or company checklist sheet
Lubricate all systems according to requirements
Check and top up fluid levels and bleed where necessary
Check filters and clean or replace if necessary
Check security of all circulation systems, as required
Check safety appliances are fitted and in serviceable condition
Keep cabin, seat belts and windscreen clean and windscreen washer functioning
Observe policies, procedures, safety rules and site specific instructions
Carry out timed and regular equipment checks, servicing and lubrication in accordance with procedures, and record details
Identify faults or potential faults and report immediately
Observe isolation, tag out and lock out procedures
Identify, record and/or report requirement for repair or maintenance and critical time line for rectification
Monitor effectiveness of maintenance performed
Follow procedures for tool and component maintenance, and carry out safely and according to instructions.
Follow site procedures for maintaining and storing tools and consumables in good condition
Clear area around the worksite of flammable material
Position fire extinguishers at company recommended locations
Undertake hot work in compliance with district fire controls
Liaise with spotter during hot work operations
Inspect the area prior to leaving to ensure that no potential exists for later combustion
Minimise equipment breakdown by regular servicing and maintenance and performance of overhauls to specifications
Use tag out and/or lock out when servicing
Carry out minor servicing of equipment avoiding disruption to production
Carry out routine inspection, servicing, lubrication and housekeeping tasks to requirements
Read and follow instructions on maintenance procedures, lubrication, filter change/service accurately
Identify and change worn parts, and record relative frequency of replacement
Identify operational faults in and maintain hydraulic, pneumatic and drive systems
Report service and repair requirements and take action according to procedures
Use diagnostic and troubleshooting procedures and techniques and take action
Isolate and rectify equipment faults
Identify extent of repair needed and obtain spare parts
Identify, select and use tools required for maintenance and repairs correctly
Return re-usable components or accessories in accordance with requirements
Review equipment and re-set in response to variations in production needs
Recognise system faults and formulate appropriate responses within agreed time lines
Maintain records of action taken in accordance with site requirements
Dismantle, assess, service, repair, reassemble and test a given component in a safe manner
Forms
Assessment Cover Sheet
RIISAM209A - Carry out operational maintenance
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
RIISAM209A - Carry out operational maintenance
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent